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6030 AC FS
Hydraulic Mining Shovels
6030 AC FS
Hydraulic Mining Shovels
Proven success in nearly every surface mining application across the globe substantiates the durability of Cat® hydraulic shovels. Our equipment is engineered to endure the most difficult digging environments and the harshest conditions to afford our customers the greatest productivity. Simply stated, Cat hydraulic shovels are built to last.
This machine comes with a Customer Value Agreement, giving you complete peace of mind.
Toromont Fast Track, available exclusively with a Cat® Customer Value Agreement, keeps your operation moving with guaranteed next‑day parts, two‑day repairs, and service on your schedule. On top of the Cat Services Commitment, Toromont Fast Track gives you rapid parts access, priority service, real‑time repair updates, and hassle‑free warranty support—so you’re back to work faster and with total peace of mind.
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Specifications
Attachments
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All buckets (FS and BH) are equipped with a wear package consisting of: (2)– Wing shrouds on side walls – Heel shrouds at bottom edges
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All buckets (FS and BH) are equipped with a wear package consisting of: (1)– Special liner material covering main wear areas inside and outside of bucket – Lip shrouds between teeth
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Type (1)Catwalks with rails at booms
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Type (6)Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas
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Shovel attachment with unique TriPower kinematics ensuring the following main features: (3)– Constant boom momentum throughout the whole lift arc – Crowd force assistance
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Type (4)Welding procedures allow for internal counter-welding (double prep weld) wherever possible
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Type (3)Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
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Type (5)Booms and sticks are stress-relieved after welding
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Shovel attachment with unique TriPower kinematics ensuring the following main features: (1)– Automatic roll-back limiter to prevent material spillage – Kinematic assistance to hydraulic forces
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Shovel attachment with unique TriPower kinematics ensuring the following main features: (2)– Horizontal automatic constant-angle bucket guidance – Vertical automatic constant-angle bucket guidance
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Type (2)Special wear packages for highly abrasive materials on request
Automatic Lubrication System
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Capacity - Grease Container120 gal (US) 450 l
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Type (3)Lubricated pinion for greasing of internal gearing of swing ring
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Type (5)Grease filters (200 μm) between service station and container as well as directly behind grease pump
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Type (4)System failures displayed by Board Control System
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Type (1)Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
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Type (2)Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders
Bucket
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Bucket Capacity - Backhoe (heaped 1:1)22.2 yd³ 17 m³
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Bucket Capacity - Face Shovel (heaped 2:1)21.6 yd³ 16.5 m³
Diesel Engines
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Fuel Tank Capacity1339 gal (US) 5070 l
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Bore5.42 in 137.7 mm
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Stroke6 in 152.4 mm
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Maximum Altitude - Without Deration - At 25° C (77° F) Above Sea Level1640 ft 500 m
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Alternators2 × 150A
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Total Rated Net Power - ISO 3046/11140 kW 1,800 min-1 (1,530 hp 1,800 min-1)
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EmissionsMeets U.S. EPA Tier 2 equivalent emission standards
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Displacement1648 in³ 27 l
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Make/Model2 × Cat C27 ACERT
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Total Rated Net Power - SAE J13491140 kW 1,800 min-1 (1,530 hp 1,800 min-1)
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Number of Cylinders - Each Engine12
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AspirationTurbocharged and charge air-cooled
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Total Rated Gross Power - SAE J19951140 kW 1,800 min-1 (1,530 hp 1,800 min-1)
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Components (5)Additional high-capacity water separator
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Components (3)Heavy-duty air filters
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Components (4)Two-stage fuel filter, including water separator
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Components (2)Micro processed engine management
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Components (1)Hydraulically driven radiator fan with electronically controlled fan speed
Electric Motor - 6030 AC/6030 AC FS
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Revolutions1,500 min-1 (1,800 min-1 at 60 Hz)
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Starting current450% of IN (253% of IN optional)
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Rated Current IN109A (at 6.3 kV)
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Output1000 kW
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Frequency50 Hz (60 Hz on request)
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Voltage6.3 kV ± 10% (other on request)
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TypeSquirrel cage induction motor
Electrical System - Diesel Drive
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System Voltage24V
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Components (1)Battery isolation relays
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Batteries in Series/Parallel Installation4 × 210 Ah – 12V each; 420 Ah – 24V in total
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Components (5)14 LED service lights
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Components (2)Emergency stop switches accessible from ground level and in engine module
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Components (4)2 LED high-brightness access flood lights
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Components (3)12 LED high-brightness working flood lights – 8 for working area – 2 for rear end
Engine
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Engine Model2 × Cat® C27 ACERT™
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Gross Power - SAE J1995:20141530 hp 1140 kW
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NoteElectric drive option available (1000 kW) on 6030 AC/6030 AC FS
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Net Power - SAE J1349:20111530 hp 1140 kW
General
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Engine Output - SAE J19951530 hp 1140 kW
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Bucket Payload32.7 ton (US) 29.7 t
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Operating Weight324.4 ton (US) 294.3 t
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NoteSpecifications shown above apply to Face Shovel configuration. Backhoe and Frontless configurations are also available.
Hydraulic Oil Cooling
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Diameter - Fan2 × 1220 mm (2 × 48 in)
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Oil Flow of Cooling Pumps - Diesel Version2 × 467 L/min (2 × 123 gal/min)
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Oil Flow of Cooling Pumps - AC Version2 × 459 L/min (2 × 121 gal/min)
Hydraulic System with Pump Managing System
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Maximum Pressure - Swing Pumps5080 psi 350 bar
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Hydraulic Tank Capacity - Approximately660 gal (US) 2500 l
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Swing Pumps - Maximum Oil Flow - AC Version2 × 426 L/min (2 × 113 gal/min)
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Swing Pumps2 × reversible swash plate double pumps
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Total Volume of Hydraulic Oil - Approximately925 gal (US) 3500 l
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Maximum Pressure - Travel5220 psi 360 bar
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Main Pumps - Maximum Oil Flow - Diesel Version4 × 552 L/min (4 × 146 gal/min)
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Maximum Pressure - Attachment4495 psi 310 bar
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Swing Pumps - Maximum Oil Flow - Diesel Version2 × 394 L/min (2 × 104 gal/min)
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Main Pumps4 × variable swash plate pumps
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Main Pumps - Maximum Oil Flow - AC Version4 × 543 L/min (4 × 143 gal/min)
Operating Specifications
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Operating Weight - Face Shovel324 t 294 t
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Operating Weight - Backhoe326 t 296 t
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Bucket Payload34 t 30 t
Operating Weights
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6030 - Ground Pressure32 psi 22.1 N/cm²
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6030 FS - Standard Track Pads3.25 ft 1000 mm
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6030 - Operating Weight653660 lb 296500 kg
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6030 FS - Ground Pressure31.7 psi 21.9 N/cm²
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6030 - Standard Track Pads3.25 ft 1000 mm
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6030 FS - Operating Weight648810 lb 294300 kg
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NoteOther track pads available on request
Operator's Cab
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Components (3)Robust instrument panel including large colored BCS screen with transflective technology
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Components (11)All-round safety glass, armored windshield and sliding side window
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Components (8)Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
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Components (6)Sliding emergency ladder (kick-down type) with ladder cage
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Components (4)Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system
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Components (2)External sun shields at side and rear windows
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Components (7)Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
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Components (13)Joystick controls integrated in independently adjustable seat consoles
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Internal Dimensions of Cab - Width5.25 ft 1600 mm
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Components (14)Fold-away auxiliary seat with safety belt
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Internal Dimensions of Cab - Length7.22 ft 2200 mm
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Components (1)Under roof mounted heating ventilating and air conditioning system
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Components (10)Windshield with parallel intermittent wiper/washer
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Components (5)Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
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Internal Dimensions of Cab - Height7.05 ft 2150 mm
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Operator's Eye Level - Approximately21.33 ft 6.5 m
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Components (9)Roller blinds at all windows
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Components (12)FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure
Retractable Service Station
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InstallationRetractable service station installed underneath the engine module and easily accessible from ground.
Swing System
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Maximum Swing Speed - AC Version5 r/min 5 r/min
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Swing RingTriple-race roller bearing with sealed internal gearing
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Maximum Swing Speed - Diesel Version4.6 r/min 4.6 r/min
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Parking BrakesWet multiple-disc brake, spring-loaded/hydraulically released
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Swing Drive2 compact planetary transmissions with axial piston motors
Undercarriage
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Gradeability - Travel Drives - Approximate64 % 64 %
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Components (5)Acoustic travel alarm
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Track Pads - Each Side47
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Components (3)Fully hydraulic self-adjusting track tensioning system with membrane accumulator
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Components (4)Automatic hydraulic retarder valve to prevent over-speed on downhill travel
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Bottom Rollers - Each Side7
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Maximum Tractive Force367880 lb 1637 kN
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Parking BrakesWet multiple disc brake, spring loaded/hydraulically released
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Travel Speed - 2nd Stage - Maximum1.68 mile/h 2.7 km/h
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Support Rollers - Each Side2 plus a skid plate in between
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Travel Speed - 1st Stage - Maximum0.87 mile/h 1.4 km/h
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Components (2)Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
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Travel Drives - Each Side1 planetary transmission with 2 two-stage axial piston motors
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Components (1)All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened
Benefits
Cat® Customer Value Agreements simplify ownership with planned maintenance, genuine parts, dealer expertise, and smart monitoring to reduce costs and extend machine life. Flexible plans and options for customer‑managed (Convenience plan), dealer‑managed (Performance plan), or protection‑focused (Confidence) coverage.. With Toromont Fast Track, exclusive to Cat® CVAs, you get next‑day parts, two‑day repairs, and Cat® Credits if delays occur—keeping downtime off your schedule.
Meeting Your Site Specific Needs with a Choice of Robust Drive System Options
Giving you the option to choose the drive system best suited for your operation, the Cat 6030/6030 FS can be equipped with either two Cat C27 ACERT diesel engines for greater mobility, or an electric drive for better efficiency.
<ul><li>Reliable Cat C27 ACERT Engine</li></ul>
Delivering durable, reliable power that will keep your primary loading tool producing, the C27 ACERT is one of the most widely used engines in the mining industry, proving its ability to stand-up to the harshest conditions while providing the mobility and flexibility you desire.
Boosting your productivity, the C27 ACERT equipped Cat 6030/6030 FS offers the most powerful engine output in its size class.
Faster Cycle Times
Faster cycle times are realized, because float valves are used to lower the boom instead of engaging pumps. This facilitates faster boom movements and allows other operating functions to occur simultaneously, such as bucket curl and stick in/out.
Greater Control
Your operators will experience greater control with our five circuit hydraulics, allowing for two cylinder motions, two travel motions, and swing to be controlled simultaneously.
Service Friendly
Easier maintenance is afforded by the free accessibility of swing gears and rotary distributor.
Powerful Productivity
For maximum swing power and faster cycle times, the 6030/6030 FS utilizes the same swing gears as its larger Cat counterparts.
For added reliability, all lube lines are located inside the roller bearing for maximum protection.
More Reliable Swing Component Life
Extending component life and ultimately improving machine uptime, our swing system includes a triple-race swing roller bearing with internal gearing connected to an automatic lubrication system.
Front Attachment Structures Include:
- Heavy castings at all pivot points
- Better flow of forces and less welding seams, as top chords are made of one bend plate
- Entire boom and stick are stress relieved after welding
- Welding procedures allow for internal welding (double prep weld)
Rugged Front Attachment Options Designed and Fabricated to Withstand Your Extreme Mining Conditions
To extend service life and ensure that your shovel keeps producing, our front attachment structures are designed for durability and dependability. Whether you equip your hydraulic shovel in backhoe or front shovel configuration, extended performance in the harsh mining conditions you face daily is accomplished through selection of high-strength steels and rugged castings, joined and thermally stress-relieved, to help you achieve your productivity targets.
Achieve Targeted Loading/Hauling Production with Perfectly Paired Cat Hydraulic Shovels and Mining Trucks
For full truck payloads with minimum loading time, an efficient loading/hauling system begins with an optimized equipment match. Cat hydraulic shovels are matched with Cat mining trucks to maximize volume of material moved at the lowest operating cost per ton.
Hydraulic Shovel Technology Solutions – Monitoring and Diagnostic System
Enhancing diagnostic capabilities and providing detailed troubleshooting functions, our Board Control System uses sensors throughout the machine to monitor operating data, record faults, and notify the operator audibly and visually. This promotes the earliest possible detection of faults and allows for timely maintenance planning and assistance for speedy repair.
Machine Access
- All stairways have 45° angle for safe and comfortable access and movement about the machine.
- Slide down emergency egress ladder directly adjacent to the operator's cab.
- Hydraulically operated boarding ladder with emergency lowering via nitrogen accumulator ensures that ladder remains operational even when engines shut off.
- Machine swing and propel capability is switched-off when ladder is in down position.
Service and Maintenance
- Improved routing and clamping of hydraulic hoses.
- Hydraulic hoses and electrical wiring are separated from each other for fire prevention.
- All service areas are accessible via anti-slip walkways, and trip hazards are eliminated.
- All hot surfaces are covered to prevent burns.
Hydraulic Shovel Technology Solutions – Monitoring and Diagnostic System
The Cat 6030/6030 FS is able to utilize the following Cat MineStar System capability sets:
- Fleet: Fleet provides real-time machine tracking, assignment and productivity management, providing a comprehensive overview of all your asset operations from anywhere in the world.
- Terrain: Terrain enables high-precision management of drilling, dragline, grading and loading operations through the use of guidance technology. It increases machine productivity and provides you real-time feedback for improved efficiency.
- Detect: Detect helps increase operator awareness, enhancing safety at your operation. It includes a range of capabilities designed to assist the operator, including blind spot and proximity detection of fixed and mobile equipment.
- Health: Health delivers critical event-based machine condition and operating data for your entire fleet. It includes comprehensive equipment health and asset monitoring capabilities, with a wide range of diagnostic, analytic and reporting tools.
Cat MineStar System
Helping you achieve your goals for enhanced mine site safety, improved efficiency, reduced operating costs, and greater profitability, the Cat MineStar System provides the most comprehensive suite of mining technology products in the industry. It consists of a number of configurable capability sets – Fleet, Terrain, Detect, Health, and Command – that allow you to scale the system to your mine site needs. Cat MineStar System helps you manage everything from material tracking to sophisticated real-time fleet management, machine health systems, autonomous equipment, and more.
Helping You Enhance Safety and Productivity Through Technology
Aimed at enhancing the productivity and profitability of your hydraulic shovel, we currently offer a combination of Cat MineStar System offerings and Cat hydraulic shovel technology solutions.
Control and Monitoring Platform (CAMP) – On-screen Documentation
Parts book, Technical and Operating handbook, as well as hydraulic and electric schematics are available in electronic format.
Control and Monitoring Platform (CAMP) – Enhanced Operator Comfort
Less vibration and more even machine movement via reduced pressure peaks.
Control and Monitoring Platform (CAMP) – Increased Component Life
Reduced hydraulic pulsation lessens stress imposed on the engine and hydraulic components.
Control and Monitoring Platform (CAMP) – Less Fuel Consumption
Engine works in optimal range of performance during the entire digging cycle, reducing fuel burn.
Control and Monitoring Platform (CAMP) – Reduced Control System Inventory
Streamlined system requires only one type of controller for each function (i.e., left side drive train, right side drive train, servo, and auxiliary) reducing the number of required controllers in the system and associated replacement stock.
Electro-Hydraulic Servo Control – Clean and Quiet Cab Environment
No hydraulic lines are present in the cab or the cab module, ensuring a clean arrangement with less noise emission.
Electro-Hydraulic Servo Control – Greater Operator Comfort
Easier setting of servo control characteristics allow operators to adjust to their preference.
Electro-Hydraulic Servo Control – Increased Uptime
Uptime is increased as a result of simplified troubleshooting and advanced diagnostic capabilities.
Electro-Hydraulic Servo Control – Enhanced Control Response
The system relays actuating signals from the joysticks, delivering fast and precise machine reactions facilitate a reduction in operator fatigue.
Enhanced Control Response and Optimized Hydraulic Engine Load Management
Help your team meet productivity and performance standards with our intuitive, informative on-board electronics.
Supporting Peak Operator Performance with Comfort Features
- Pneumatically cushioned, multi-adjustable operator's seat.
- Large, transflective color touch-screen display (BCS III) provides vital machine monitoring and diagnostic data for convenient troubleshooting and service assistance.
Protection for Your Operator; Every Day, Every Shift
- Safety glass is used for all cab windows, and armored glass for the windshield.
- Operator's seat is equipped with integrated safety switch that automatically neutralizes the hydraulic controls when the operator leaves the seat.
- The height of the cab module ensures an eye level of approximately 6.5 m (21 ft 4 in), providing excellent visibility of the digging and loading areas.
- Cab meets Falling Object Protection System (FOPS) and DIN ISO 3449 standards.
Get Peak Operator Performance with Our Safe and Comfortable Operator's Cab
We understand that the most important factor in your hydraulic shovel's effectiveness is the performance of its operator. To help make their workday as productive as possible, we've incorporated safety and comfort features into the 6030/6030 FS operator's cab.
Faster Cycle Times
Faster boom lift motion during swing is achieved with our closed-loop swing system, increasing overall productivity.
Energy Savings During Acceleration
Energy is saved during acceleration via torque control, providing a pressure balance valve that controls the swing pump against pressure in the closed-loop swing circuit, ensuring that only the minimum necessary oil flow is utilized at any given time.
Greater Efficiency via Energy Recovery
Kinetic energy captured during the swing motion is fed back into the system during deceleration, providing more power to drive the main and auxiliary pumps. Energy is saved during deceleration, because braking occurs via counteracting controls, as opposed to throttles used in open circuit swing systems.
Load More Material, at Lower Cost, with the Energy Recovery Capability of Our Closed-loop Swing System
Delivering faster cycle times and improved energy efficiency, while also generating less heat, our closed-loop swing circuit provides distinct advantages over competitive machines utilizing open-circuit swing systems.
Pump managing system advantages include:
- Best possible utilization of engine output and engine overload avoidance via electronic load limit regulation
- Less energy consumption and less thermal load on hydraulic oil with zero oil flow regulation for main pumps
- Less fuel consumption and lower noise emission via automatic RPM reduction
- Reduced component wear and lower noise emission with automatic oil flow reduction for closing/opening of bucket clam
- Protection of components with automatic oil flow reduction if hydraulic and/or engine coolant temperature exceed set maximum
- Improved operator control response via on-demand pump flow
Experience Improved Machine Control and Component Life with Our Intelligent Pump Managing System
Delivering optimal performance, our pump managing system continuously evaluates actual engine and hydraulic operating values against set values, and adjusts pump output accordingly. This results in efficient use of the engine for greater productivity.
Optimal Oil Temperature Maintained
The high-efficient oil cooling system ensures that the oil temperature is only 25° to 30° C (45° to 54° F) higher than the ambient temperature. Thus, the hydraulic oil's working temperature remains within the optimal operating viscosity range of 50° to 70° C (122° to 158° F).
Additional efficiency is achieved via our thermostatically controlled radiator fan speed. The fans do not run until oil temperature exceeds a temperature of 50° C (122° F), saving energy.
More Efficient Oil Cooling
Our system is independent of return oil, achieving efficiency through the utilization of dedicated pumps that provide cooling capacity as needed, whether the engine is idling or under load. That means optimum oil temperature is being maintained, even while your operator waits for the next truck to load. Competitive hydraulic shovels only provide cooling when the machine is working and the engine is under load.
Protect and Extend the Life of Your Hydraulic Components
Providing a more efficient means of cooling, particularly in demanding applications, our unique independent oil cooling system will extend the life of your hydraulic shovel's components.
Straightforward, Safe System Maintenance
Ensuring neat organization for safe operation, easy inspection, and fast service, and reducing the number of hoses needed, the main valve block is located on top of the boom.
<ul><li>Automatic Roll-back Limiter</li></ul>
– Preventing material spillage back on to the operator's cab and machine superstructure, our system ensures that the bucket is always in a safe position, without operator control/manipulation, when it is at maximum height. – The boom cylinder continues to receive maximum oil flow, because the operator does not need to activate the bucket cylinder.
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